Introduction
The programme “Designing and Operating Advanced Hydraulic and Pneumatic Systems and Analyzing Operational Performance Using Simulation” develops professional practice in Engineering. It connects the subject with workplace challenges by examining existing evidence and practices and choosing methods appropriate to the organization and its available resources.
The learning progresses from engineering design, modeling, and simulation to maintenance planning, work orders, and execution measurement, with practical work on procedure analysis and work simplification, project planning and implementation control, quality management and process control. Participants prepare outputs to support workplace application and review the quality and results of implementation.
Learning objectives
- Build an engineering model and assess its assumptions, limitations, and verification results in an application related to “Designing and Operating Advanced Hydraulic and Pneumatic Systems and Analyzing Operational Performance Using Simulation”.
- Redesign a procedure to reduce delays and rework while maintaining controls.
- Prepare a project plan connecting scope, time, resources, and risks.
- Apply a quality approach connecting beneficiary requirements with process control and improvement.
- Build a maintenance plan and work order connecting asset criticality, resources, and documentation.
Learning areas
1. Engineering Design, Modeling, and Simulation
- Translate needs into requirements, design limits, and load or operating cases, documenting criteria and references relevant to the case.
- Prepare an engineering model showing dimensions, materials, relationships, and constraints, and review consistency between drawings, assumptions, and inputs.
- Select a simulation method suited to the problem, define boundary conditions, and examine the sensitivity of results to input quality and model settings.
- Compare outputs with a reference calculation or available test data, distinguishing calculation accuracy from the validity of the model's representation of reality.
- Prepare a design report explaining results, limitations, risks, and required modifications, specifying matters requiring specialist engineering review and approval. The application examines a case related to “Designing and Operating Advanced Hydraulic and Pneumatic Systems and Analyzing Operational Performance Using Simulation”.
2. Procedure Analysis and Work Simplification
- Define the procedure's start, end, owner, inputs, and outputs, and collect data on processing time, waiting, and rework.
- Map the actual workflow between roles, identifying approvals, handovers, bottlenecks, and duplicate data entry.
- Analyze the value added by each step and the controls it provides, and propose combining, removing, or running steps in parallel with reasons for the choice.
- Document the improved procedure with clear authorities, forms, timelines, and standards, and review its effects on beneficiaries and delivery teams.
- Test the procedure on a limited case, measure time, errors, and output quality, and document adjustments and the rollout plan.
3. Project Planning and Implementation Control
- Define the project rationale, expected results, stakeholders, and success criteria, and document the scope of work and exclusions.
- Break deliverables into work packages and related activities, and estimate durations, resources, and activity dependencies.
- Prepare a schedule and cost baseline, identify delivery and review milestones, and clarify approval and escalation responsibilities.
- Analyze implementation risks, define responses and warning indicators, and control change requests and their effects on time and cost.
- Build a progress report covering variances, decisions, and lessons learned, and define procedures for accepting deliverables and closing the project.
4. Quality Management and Process Control
- Define beneficiary requirements and product or service acceptance criteria, and translate them into testable process controls.
- Map process interactions, identifying risks, resources, records, and quality control responsibilities at handover points.
- Use cause and data analysis tools to understand nonconformities, and distinguish immediate correction from corrective action.
- Prepare a verification and internal review plan using objective evidence, referring to the current applicable edition of the relevant standard during implementation.
- Evaluate improvement results in terms of defects, time, rework, and beneficiary experience, and document knowledge that should be shared more widely.
5. Maintenance Planning, Work Orders, and Execution Measurement
- Inventory assets and build a hierarchy, coding system, technical data, and maintenance history, classifying criticality by safety, service, and cost.
- Select a mix of preventive, condition-based, and corrective maintenance, connecting the decision to failure modes, data, and manufacturer instructions.
- Plan the work order's scope, resources, materials, time, isolation, and permits, and define readiness conditions before scheduling.
- Organize schedules, shutdowns, and equipment handovers between operations and maintenance, recording actual work, causes, parts, and time.
- Analyze backlog, recurrence, plan compliance, and reliability, and propose documented adjustments to maintenance tasks and their frequency.
Practical outputs
- Design specifications, a simulation model, and a verification and review report.
- An improved procedure map, service profile, and acceptance criteria for implementation.
- A project charter, implementation schedule, and change and risk tracking register.
- A process map, nonconformity register, and quality improvement plan.
- A maintenance plan, work schedule, work order card, and monitoring indicators.
Who should attend
- Engineers, technicians, supervisors and operations staff whose work relates to the programme subject.
- Managers and teams working in engineering, according to their practical responsibilities.
- Professionals responsible for applying the outputs of “Designing and Operating Advanced Hydraulic and Pneumatic Systems and Analyzing Operational Performance Using Simulation” within their organizations.
Prerequisites
- Working familiarity with the programme field and the ability to discuss a professional case or challenge.
- Confirm the suitability of your experience and any specialist prerequisites with the Union before participation.
Conclusion
The programme “Designing and Operating Advanced Hydraulic and Pneumatic Systems and Analyzing Operational Performance Using Simulation” brings together concepts, case review and a practical application. Participants prepare steps that can be adapted to their responsibilities and organizational resources, with an indicator to follow application and review results after returning to work.
Participation arrangements and any special requests are specified in the confirmation issued by the Union.